Lightweight Slewing Ring Gear Drive SP-I 0641 Guide

Lightweight Slewing Ring Gear Drive SP-I 0641 Guide

What is Lightweight Slewing Ring Gear Drive SP-I 0641

Lightweight Slewing Ring Gear Drive SP-I 0641 is a high-performance gear reduction transmission device designed for industrial machinery automation rotation. It consists of two or more spur gears or helical gears with different tooth counts, which undergo precise processing and assembly. Through the base, it can achieve effective positioning, ensuring the stability of the product during operation. While fulfilling the efficient deceleration function, it simplifies the mechanical structure, making the installation process much easier.

The core component of this device is the slewing bearing. Its design takes full account of the requirements of speed and load, enabling the equipment to operate stably even under special working conditions. It is highly versatile and suitable for the rotation and swing of various machinery or platforms, capable of replacing the application of traditional slewing bearings. Compared with traditional slewing bearings, the SP-I 0641, as part of the SP series slewing drives, solves the problem of backlash fit between the pinion and the slewing bearing. It adopts a fully sealed design, enclosing the slewing components within the cavity, which gives it a protection level of IP65. This design makes the entire product more integrated and unitized, prolonging the maintenance cycle and reducing maintenance costs.

What do the two digits in the protection level of a spur gear slewing drive represent

The two digits in the protection level of a spur gear slewing drive have specific meanings. The first digit represents the level of protection against solid foreign objects entering the device. It ranges from 0 to 6. A value of 0 means there is no special protection against solid objects. 1 indicates protection against large solid objects with a diameter of more than 50mm. 2 is for medium-sized solid objects with a diameter over 12.5mm. 3 protects against small solid objects larger than 2.5mm. 4 prevents tiny solid objects with a diameter exceeding 1mm. 5 offers protection against the ingress of harmful amounts of dust. 6 provides complete protection against dust, ensuring no dust enters.

The second digit indicates the degree of protection against water intrusion. It ranges from 0 to 9K. 0 means no protection against water. 1 protects against vertically dripping water. 2 safeguards against dripping water when the device is tilted up to 15 degrees from its normal position. 3 defends against spraying water. 4 resists splashing water. 5 prevents water jets from causing damage. 6 protects against powerful water jets. 7 ensures the device can withstand temporary immersion in water under specified conditions. 8 means it can be continuously immersed in water under certain conditions. 9K offers protection against high-temperature and high-pressure water jets.

Features of Lightweight Slewing Ring Gear Drive SP-I 0641

Lightweight Slewing Ring Gear Drive SP-I 0641 has numerous notable features. It delivers efficient deceleration performance, effectively reducing the input speed while transmitting power, ensuring the connected machinery operates at the required speed. The device is designed with a high level of integration, combining multiple components into a unified unit, which simplifies the overall mechanical structure of the equipment it is installed in. This integration also reduces installation difficulty, as the pre-assembled unit can be mounted more quickly and easily compared to separate components.

Its fully sealed design is a key feature. By enclosing the slewing components in a cavity, it achieves a protection level of IP65, effectively preventing the entry of dust and water, thus ensuring stable operation in harsh environments. This sealed design also contributes to extending the maintenance cycle, as the internal components are less exposed to contaminants, reducing the frequency of maintenance required.

The SP-I 0641 has a high load speed capability, with a maximum load speed of up to 20 rpm, which meets the high-speed requirements of most industrial applications. It also offers flexibility in power sources; depending on different application environments, users can choose between hydraulic motors or electric motors to drive the device, enhancing its adaptability to various working conditions.

In terms of load-bearing capacity, it performs excellently. It has a maximum torque of 6550 N.m, a standard torque of 4680 N.m, and a maximum holding torque of 6550 N.m, enabling it to handle heavy loads effectively. The radial static load is 410 KN, and the axial static load is 1100 KN, while the radial dynamic load is 220 KN and the axial dynamic load is 255 KN, ensuring it can withstand both static and dynamic loads in different directions. Additionally, with a weight of 75 Kg, it is relatively lightweight compared to similar devices with comparable performance, which is beneficial for reducing the overall weight of the machinery it is part of.

Applications of Lightweight Slewing Ring Gear Drive SP-I 0641

Lightweight Slewing Ring Gear Drive SP-I 0641 finds applications in a wide range of industrial fields. In engineering machinery, it is commonly used in excavators, where it facilitates the rotation of the upper structure relative to the undercarriage, allowing the excavator bucket to reach different positions efficiently. It is also employed in cranes, enabling the rotation of the boom and the lifting mechanism, ensuring precise positioning of heavy loads. Bulldozers utilize this device to control the rotation of the blade, enhancing the machine's ability to move and level soil.

In automation equipment, the SP-I 0641 plays a crucial role. Robotic arms in manufacturing facilities rely on it for smooth and precise rotation, enabling them to perform various tasks such as picking, placing, and assembling components with high accuracy. Conveyor systems use it to rotate sections of the conveyor, allowing for the redirection of materials, improving the efficiency of material handling. Automated production lines also benefit from its integration, as it ensures the coordinated rotation of different stations, maintaining the continuity of the production process.

Heavy-duty transportation systems are another area of application. Large trucks and trailers use this device to rotate and position heavy goods, making loading and unloading operations more efficient. It can also be found in specialized transport vehicles for oversized equipment, where precise rotation is necessary to navigate through tight spaces.

Moreover, it is suitable for various machinery and platforms in industrial production that require rotation and swing. For example, in material processing machinery, it enables the rotation of processing tables, allowing for multi-angle processing of workpieces. In inspection and testing equipment, it facilitates the rotation of test samples, ensuring comprehensive inspection from different perspectives.

Factors affecting the price of Lightweight Slewing Ring Gear Drive SP-I 0641

The price of Lightweight Slewing Ring Gear Drive SP-I 0641 is influenced by several factors. Raw material costs are a significant factor. The device is made of high-quality metals such as steel, and fluctuations in the prices of these raw materials directly affect the production cost. If the price of steel increases, the overall cost of manufacturing the device rises, which may lead to an increase in its selling price.

Production process complexity also impacts the price. The SP-I 0641 undergoes precise processing and assembly, involving advanced manufacturing technologies and equipment. More complex processes, such as high-precision gear cutting and strict quality control measures, require more time, labor, and resources, increasing the production cost and thus the price of the product.

Market supply and demand dynamics play a role in determining the price. If the demand for this type of slewing drive is high and the supply is limited, the price is likely to rise due to the imbalance between supply and demand. Conversely, if there is an oversupply in the market, manufacturers may lower the price to stimulate sales.

Product specifications and customization requirements are additional factors. While the standard SP-I 0641 has specific parameters, customers may have customized requirements, such as modified torque capacities, special materials for enhanced durability, or unique mounting configurations. Customization involves additional engineering and production efforts, which can increase the cost and thus the price of the device.

Brand and reputation also affect the price. LYRADRIVE, as a reputable supplier, may price its products based on its brand value, quality assurance, and after-sales service. Customers are often willing to pay a premium for products from a trusted brand that offers reliable performance and good customer support.

Supplier of Lightweight Slewing Ring Gear Drive SP-I 0641

LYRADRIVE is a trusted supplier of Lightweight Slewing Ring Gear Drive SP-I 0641, dedicated to providing high-quality, reliable transmission solutions. With a focus on precision manufacturing and customer satisfaction, it ensures that its products meet the strictest industry standards, offering excellent performance and durability to meet the diverse needs of industrial applications.